Highly dynamic rolling solutions customized for Lahore Logistics Hubs, Karachi Warehouses, and retail outlets nationwide.
Pakistan is witnessing an unprecedented paradigm shift in industrial storage requirements. With the aggressive expansion of the China-Pakistan Economic Corridor (CPEC), major hubs like Karachi, Lahore, Faisalabad, and Multan are transforming into world-class logistics zones. At the same time, FMCG networks, cold storage operators, and retail chains face a dual challenge: skyrocketing urban warehousing rent and mounting energy costs.
Under these conditions, standard static racking falls short. Our Gravity Roller Shelving and Pallet Flow Systems are custom-engineered to optimize inventory management. By utilizing gravitation force rather than electrical mechanisms to slide products forward, our shelving systems drastically reduce utility costs in walk-in cold rooms and large-scale distribution centers alike.
We provide Pakistan's manufacturing sectors, pharmaceutical distributors, and food processors with high-performance, maintenance-free roller tracks that ensure seamless material flow under any climatic environment.
Every gravity shelf and roller layout is designed using structural modeling software to guarantee performance under load stresses.
| Engineering Metric | Standard Specification Details |
|---|---|
| Frame Load Capacity | Up to 4,000 kg per bay (Pallet Flow), 100 kg per shelf (Beverage/Carton) |
| Steel Grade | Q235B / Q355 structural steel with certified yield points |
| Roller Materials | High-impact PVC, Carbon Steel, or SUS304 Stainless Steel for humid climates |
| Finish Coating | Anti-static powder coating & Hot-Dip Galvanization (minimum 80 microns thickness) |
| Slope Angle Range | Optimal 3% to 4% inclination designed for controlled gravitational roll |
| System Compliance | FEM 10.2.02, RMI, and EN 15512 safety standards compliance |
Our gravity roller shelving works on the principle of dynamic flow. Tracks are mounted at a precise pitch (slope angle). When the front carton or bottle is removed from the face plate, the subsequent stock immediately and safely glides to the front dispensing location. This minimizes worker travel time and eliminates structural blind spots.
Additionally, for cold stores in dry ports and sea terminals, these systems act as thermal efficiency barriers. By minimizing the time personnel spend inside low-temperature areas, the loss of cold air is reduced. This contributes directly to energy conservation and lowers operating overheads.
Get Custom Engineering LayoutUnder strict quality control at Nanjing Lush Rack Co., Ltd., each component is processed by advanced CNC machinery and automated systems.
Nanjing Lush Rack Co., Ltd. is a leading industrial storage racking systems developer and warehouse storage solutions provider. The company specializes in the research, design, production, and installation of high-efficiency warehouse racks and shelving. With heavy machinery resources and expert engineering capabilities, we deliver comprehensive warehouse racking solutions from conceptual engineering and structural stress calculation to production, quality inspection, and local installation guidance.
We work in alignment with global quality control frameworks, overseeing everything from raw steel sourcing to automated electrostatic powder coating. All racking systems are manufactured to satisfy strict durability indexes, guaranteeing stable load capacities and safety integrity during heavy industrial application.
Pakistan resides in a seismically active region, notably in zones bordering fault lines near Karachi (Zone 2B) and Quetta/Northern territory (Zone 3 & 4). Ordinary shelving systems installed without proper dynamic calculations pose severe collapse risks.
Our engineers perform finite element analysis (FEA) to verify the seismic design of all upright structures according to Uniform Building Code (UBC-97) parameters. By strengthening the baseplates and adjusting beam node connections, we supply gravity flow racking that can withstand earthquake forces without failing.
Additionally, we manage transit logistics from East China ports directly to Port Qasim and Karachi Port, handling customs declarations, technical layout approvals, and on-site engineering supervision during installation.
Discover the full scope of our customizable retail gravity glides, supermarket roller displays, and heavy industrial FIFO rack networks.
Technical advice for engineering managers and procurement departments operating in Pakistan.
For most carton and pallet configurations, a slope of 3% to 4% is recommended. Factors like container material, roller diameter, and total pallet weight influence rolling speed. Our design team executes calculations using sample cargo to prevent runaway collisions.
In cold facilities (such as frozen food warehouses in Lahore and Multan), humidity causes condensation. We use corrosion-resistant finishes, including hot-dip galvanization and stainless steel SUS304 roller bearings. This prevents rust, maintains low friction coefficients, and avoids structural degradation.
We integrate speed controller rollers along the flow lane to keep pallets moving at a safe speed. End-stop buffer mechanisms are also installed at the discharge face to securely hold the lead pallet for forklift extraction.
Yes. Our rollers and tracks can be customized to match your current frames. We produce drop-in roller inserts and retrofit assemblies, allowing you to convert traditional static racks into high-density FIFO systems without full structural replacement.
Lush Rack
